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ESXi 6.5 upgrade bundle via command line: No Space Left On Device Error

I received few standalone ESXi 6.5 hosts for patching for branch office, I wanted to upgrade build number on server, As there was no option of VMWare update manager for standalone esxi. Here I upgraded them using offline bundle zip. These requires offline bundle zip to be be downloaded from url https://my.vmware.com/group/vmware/patch#search directly. It asks for valid login username and password, once logged in successfully, From the right hand side click Products, select Product Patches from drop down list. here you can filter and select the required patch bundles. and start download.

Once file is downloaded, upload,copy it to datastore using information shown on Upload files to vmware ESXi datastore: Different methods

my.vmware.com, my vmware, esxi embedded and installable vmware vsphere esxi product patches, esxi patches offline install, download link.png

Once file is uploaded to datastore, first command shows the existing version and build number, next is common command to update and patch Esxi OS build.
vmware -v
esxcli software vib update -d /vmfs/volumes/Share-Disk01/ESXi650-201803001.zip

While updating I received below error.
 [InstallationError]
 [Errno 28] No space left on device
       vibs = VMware_bootbank_esx-base_6.5.0-1.41.7967591
 Please refer to the log file for more details.

vmware vsphere esxi, esxcli software vib update offline bundle, ssh esxi upgrade esxi code vmware version command line

I checked and verified space using command stat -f / and didn't find any issue related space, there was enough Blocks and Inodes available, infact, only few Inodes where in use. df -h was showing enough available space.

vmware vsphere esxi vcenter, stat -f root, df -h disk space, vmfs6, vmfs5, upload offline esxi bundle, winscp, files datastores free diskspacen used mounted on

System swap is a memory reclamation process that can take advantage of unused memory resources across an entire system. To resolved this directly login to Esxi server UI website, and under Manage > System > Select Swap and click to Edit settings. On the the Edit swap configuration, select the Datastore from drop-down menu.

vmware esxi vsphere, vcenter, vmware esxi manage system swap, edit swap configuration, datastore save, lun storage on swap edit settings

This setting can also be enabled from logging into vCenter directly, Select ESXi server, go to Configure tab then select System Swap, Here Edit System swap settings, and use datastore specified by host for swap files. Under Can use datastore select the datastore and click Ok.

vmware vsphere esxi, web client ui, user interface, esxi configure system swap, can use datastore, ssd

After running the same command again I see installation result is successful as below screenshot, Reboot is required once upgrade is successful.

vmware esxi vsphere vcneter, ssh putty, esxcli software vib update, installation result , update completed successfully reboot, no space left on device.png

[VCLOUD-LAB\vkunal@esxi002:~] esxcli software vib update -d /vmfs/volumes/Share-Disk01/ESXi650-201803001.zip
Installation Result
   Message: The update completed successfully, but the system needs to be rebooted for the changes to be effective.
   Reboot Required: true
   VIBs Installed: VMW_bootbank_i40en_1.3.1-5vmw.650.1.26.5969303, VMW_bootbank_igbn_0.1.0.0-15vmw.650.1.36.7388607, VMW_bootbank_ixgben_1.4.1-2vmw.650.1.26.5969303, VMW_bootbank_misc-drivers_6.5.0-1.36.7388607, VMW_bootbank_ne1000_0.8.0-16vmw.650.1.26.5969303, VMW_bootbank_ntg3_4.1.3.0-1vmw.650.1.36.7388607, VMW_bootbank_nvme_1.2.0.32-5vmw.650.1.36.7388607, VMW_bootbank_nvmxnet3_2.0.0.23-1vmw.650.1.36.7388607, VMW_bootbank_pvscsi_0.1-1vmw.650.1.26.5969303, VMW_bootbank_qlnativefc_2.1.50.0-1vmw.650.1.26.5969303, VMW_bootbank_sata-ahci_3.0-26vmw.650.1.26.5969303, VMW_bootbank_usbcore-usb_1.0-3vmw.650.1.26.5969303, VMW_bootbank_vmkata_0.1-1vmw.650.1.36.7388607, VMW_bootbank_vmkusb_0.1-1vmw.650.1.36.7388607, VMW_bootbank_vmw-ahci_1.0.0-39vmw.650.1.26.5969303, VMware_bootbank_cpu-microcode_6.5.0-1.41.7967591, VMware_bootbank_esx-base_6.5.0-1.41.7967591, VMware_bootbank_esx-dvfilter-generic-fastpath_6.5.0-1.36.7388607, VMware_bootbank_esx-tboot_6.5.0-1.41.7967591, VMware_bootbank_esx-ui_1.23.0-6506686, VMware_bootbank_esx-xserver_6.5.0-0.23.5969300, VMware_bootbank_lsu-hp-hpsa-plugin_2.0.0-5vmw.650.1.26.5969303, VMware_bootbank_lsu-lsi-lsi-mr3-plugin_1.0.0-10vmw.650.1.26.5969303, VMware_bootbank_lsu-lsi-lsi-msgpt3-plugin_1.0.0-7vmw.650.1.26.5969303, VMware_bootbank_lsu-lsi-megaraid-sas-plugin_1.0.0-8vmw.650.1.26.5969303, VMware_bootbank_lsu-lsi-mpt2sas-plugin_2.0.0-6vmw.650.1.26.5969303, VMware_bootbank_vmware-esx-esxcli-nvme-plugin_1.2.0.10-1.26.5969303, VMware_bootbank_vsan_6.5.0-1.41.7547709, VMware_bootbank_vsanhealth_6.5.0-1.41.7547710, VMware_locker_tools-light_6.5.0-1.33.7273056
   VIBs Removed: VMW_bootbank_i40en_1.1.0-1vmw.650.0.0.4564106, VMW_bootbank_igbn_0.1.0.0-12vmw.650.0.0.4564106, VMW_bootbank_ixgben_1.0.0.0-9vmw.650.0.14.5146846, VMW_bootbank_misc-drivers_6.5.0-0.14.5146846, VMW_bootbank_ne1000_0.8.0-11vmw.650.0.14.5146846, VMW_bootbank_ntg3_4.1.0.0-1vmw.650.0.0.4564106, VMW_bootbank_nvme_1.2.0.32-2vmw.650.0.0.4564106, VMW_bootbank_nvmxnet3_2.0.0.22-1vmw.650.0.0.4564106, VMW_bootbank_pvscsi_0.1-1vmw.650.0.0.4564106, VMW_bootbank_qlnativefc_2.1.30.0-11vmw.650.0.0.4564106, VMW_bootbank_sata-ahci_3.0-22vmw.650.0.0.4564106, VMW_bootbank_usbcore-usb_1.0-3vmw.650.0.0.4564106, VMW_bootbank_vmkata_0.1-1vmw.650.0.0.4564106, VMW_bootbank_vmkusb_0.1-1vmw.650.0.14.5146846, VMW_bootbank_vmw-ahci_1.0.0-34vmw.650.0.14.5146846, VMware_bootbank_cpu-microcode_6.5.0-0.0.4564106, VMware_bootbank_esx-base_6.5.0-0.19.5310538, VMware_bootbank_esx-dvfilter-generic-fastpath_6.5.0-0.0.4564106, VMware_bootbank_esx-tboot_6.5.0-0.0.4564106, VMware_bootbank_esx-ui_1.18.0-5270848, VMware_bootbank_esx-xserver_6.5.0-0.0.4564106, VMware_bootbank_lsu-hp-hpsa-plugin_2.0.0-3vmw.650.0.0.4564106, VMware_bootbank_lsu-lsi-lsi-mr3-plugin_1.0.0-7vmw.650.0.0.4564106, VMware_bootbank_lsu-lsi-lsi-msgpt3-plugin_1.0.0-6vmw.650.0.0.4564106, VMware_bootbank_lsu-lsi-megaraid-sas-plugin_1.0.0-7vmw.650.0.0.4564106, VMware_bootbank_lsu-lsi-mpt2sas-plugin_2.0.0-5vmw.650.0.0.4564106, VMware_bootbank_vmware-esx-esxcli-nvme-plugin_1.2.0.10-0.0.4564106, VMware_bootbank_vsan_6.5.0-0.19.5310540, VMware_bootbank_vsanhealth_6.5.0-0.19.5310541, VMware_locker_tools-light_6.5.0-0.0.4564106
   VIBs Skipped: VMW_bootbank_ata-libata-92_3.00.9.2-16vmw.650.0.0.4564106, VMW_bootbank_ata-pata-amd_0.3.10-3vmw.650.0.0.4564106, VMW_bootbank_ata-pata-atiixp_0.4.6-4vmw.650.0.0.4564106, VMW_bootbank_ata-pata-cmd64x_0.2.5-3vmw.650.0.0.4564106, VMW_bootbank_ata-pata-hpt3x2n_0.3.4-3vmw.650.0.0.4564106, VMW_bootbank_ata-pata-pdc2027x_1.0-3vmw.650.0.0.4564106, VMW_bootbank_ata-pata-serverworks_0.4.3-3vmw.650.0.0.4564106, VMW_bootbank_ata-pata-sil680_0.4.8-3vmw.650.0.0.4564106, VMW_bootbank_ata-pata-via_0.3.3-2vmw.650.0.0.4564106, VMW_bootbank_block-cciss_3.6.14-10vmw.650.0.0.4564106, VMW_bootbank_char-random_1.0-3vmw.650.0.0.4564106, VMW_bootbank_ehci-ehci-hcd_1.0-4vmw.650.0.14.5146846, VMW_bootbank_elxnet_11.1.91.0-1vmw.650.0.0.4564106, VMW_bootbank_hid-hid_1.0-3vmw.650.0.0.4564106, VMW_bootbank_ima-qla4xxx_2.02.18-1vmw.650.0.0.4564106, VMW_bootbank_ipmi-ipmi-devintf_39.1-4vmw.650.0.0.4564106, VMW_bootbank_ipmi-ipmi-msghandler_39.1-4vmw.650.0.0.4564106, VMW_bootbank_ipmi-ipmi-si-drv_39.1-4vmw.650.0.0.4564106, VMW_bootbank_lpfc_11.1.0.6-1vmw.650.0.0.4564106, VMW_bootbank_lsi-mr3_6.910.18.00-1vmw.650.0.0.4564106, VMW_bootbank_lsi-msgpt2_20.00.01.00-3vmw.650.0.0.4564106, VMW_bootbank_lsi-msgpt3_12.00.02.00-11vmw.650.0.0.4564106, VMW_bootbank_misc-cnic-register_1.78.75.v60.7-1vmw.650.0.0.4564106, VMW_bootbank_mtip32xx-native_3.9.5-1vmw.650.0.0.4564106, VMW_bootbank_nenic_1.0.0.2-1vmw.650.0.0.4564106, VMW_bootbank_net-bnx2_2.2.4f.v60.10-2vmw.650.0.0.4564106, VMW_bootbank_net-bnx2x_1.78.80.v60.12-1vmw.650.0.0.4564106, VMW_bootbank_net-cdc-ether_1.0-3vmw.650.0.0.4564106, VMW_bootbank_net-cnic_1.78.76.v60.13-2vmw.650.0.0.4564106, VMW_bootbank_net-e1000_8.0.3.1-5vmw.650.0.0.4564106, VMW_bootbank_net-e1000e_3.2.2.1-2vmw.650.0.0.4564106, VMW_bootbank_net-enic_2.1.2.38-2vmw.650.0.0.4564106, VMW_bootbank_net-fcoe_1.0.29.9.3-7vmw.650.0.0.4564106, VMW_bootbank_net-forcedeth_0.61-2vmw.650.0.0.4564106, VMW_bootbank_net-igb_5.0.5.1.1-5vmw.650.0.0.4564106, VMW_bootbank_net-ixgbe_3.7.13.7.14iov-20vmw.650.0.0.4564106, VMW_bootbank_net-libfcoe-92_1.0.24.9.4-8vmw.650.0.0.4564106, VMW_bootbank_net-mlx4-core_1.9.7.0-1vmw.650.0.0.4564106, VMW_bootbank_net-mlx4-en_1.9.7.0-1vmw.650.0.0.4564106, VMW_bootbank_net-nx-nic_5.0.621-5vmw.650.0.0.4564106, VMW_bootbank_net-tg3_3.131d.v60.4-2vmw.650.0.0.4564106, VMW_bootbank_net-usbnet_1.0-3vmw.650.0.0.4564106,VMW_bootbank_net-vmxnet3_1.1.3.0-3vmw.650.0.0.4564106, VMW_bootbank_nhpsa_2.0.6-3vmw.650.0.0.4564106, VMW_bootbank_nmlx4-core_3.16.0.0-1vmw.650.0.0.4564106, VMW_bootbank_nmlx4-en_3.16.0.0-1vmw.650.0.0.4564106, VMW_bootbank_nmlx4-rdma_3.16.0.0-1vmw.650.0.0.4564106, VMW_bootbank_nmlx5-core_4.16.0.0-1vmw.650.0.0.4564106, VMW_bootbank_ohci-usb-ohci_1.0-3vmw.650.0.0.4564106, VMW_bootbank_qedentv_2.0.3.29-1vmw.650.0.0.4564106, VMW_bootbank_qfle3_1.0.2.7-1vmw.650.0.0.4564106, VMW_bootbank_qflge_1.1.0.3-1vmw.650.0.0.4564106, VMW_bootbank_sata-ata-piix_2.12-10vmw.650.0.0.4564106, VMW_bootbank_sata-sata-nv_3.5-4vmw.650.0.0.4564106, VMW_bootbank_sata-sata-promise_2.12-3vmw.650.0.0.4564106, VMW_bootbank_sata-sata-sil24_1.1-1vmw.650.0.0.4564106, VMW_bootbank_sata-sata-sil_2.3-4vmw.650.0.0.4564106, VMW_bootbank_sata-sata-svw_2.3-3vmw.650.0.0.4564106, VMW_bootbank_scsi-aacraid_1.1.5.1-9vmw.650.0.0.4564106, VMW_bootbank_scsi-adp94xx_1.0.8.12-6vmw.650.0.0.4564106, VMW_bootbank_scsi-aic79xx_3.1-5vmw.650.0.0.4564106, VMW_bootbank_scsi-bnx2fc_1.78.78.v60.8-1vmw.650.0.0.4564106, VMW_bootbank_scsi-bnx2i_2.78.76.v60.8-1vmw.650.0.0.4564106, VMW_bootbank_scsi-fnic_1.5.0.45-3vmw.650.0.0.4564106, VMW_bootbank_scsi-hpsa_6.0.0.84-1vmw.650.0.0.4564106, VMW_bootbank_scsi-ips_7.12.05-4vmw.650.0.0.4564106, VMW_bootbank_scsi-iscsi-linux-92_1.0.0.2-3vmw.650.0.0.4564106, VMW_bootbank_scsi-libfc-92_1.0.40.9.3-5vmw.650.0.0.4564106, VMW_bootbank_scsi-megaraid-mbox_2.20.5.1-6vmw.650.0.0.4564106, VMW_bootbank_scsi-megaraid-sas_6.603.55.00-2vmw.650.0.0.4564106, VMW_bootbank_scsi-megaraid2_2.00.4-9vmw.650.0.0.4564106, VMW_bootbank_scsi-mpt2sas_19.00.00.00-1vmw.650.0.0.4564106, VMW_bootbank_scsi-mptsas_4.23.01.00-10vmw.650.0.0.4564106, VMW_bootbank_scsi-mptspi_4.23.01.00-10vmw.650.0.0.4564106, VMW_bootbank_scsi-qla4xxx_5.01.03.2-7vmw.650.0.0.4564106, VMW_bootbank_shim-iscsi-linux-9-2-1-0_6.5.0-0.0.4564106, VMW_bootbank_shim-iscsi-linux-9-2-2-0_6.5.0-0.0.4564106, VMW_bootbank_shim-libata-9-2-1-0_6.5.0-0.0.4564106, VMW_bootbank_shim-libata-9-2-2-0_6.5.0-0.0.4564106, VMW_bootbank_shim-libfc-9-2-1-0_6.5.0-0.0.4564106, VMW_bootbank_shim-libfc-9-2-2-0_6.5.0-0.0.4564106, VMW_bootbank_shim-libfcoe-9-2-1-0_6.5.0-0.0.4564106, VMW_bootbank_shim-libfcoe-9-2-2-0_6.5.0-0.0.4564106, VMW_bootbank_shim-vmklinux-9-2-1-0_6.5.0-0.0.4564106, VMW_bootbank_shim-vmklinux-9-2-2-0_6.5.0-0.0.4564106, VMW_bootbank_shim-vmklinux-9-2-3-0_6.5.0-0.0.4564106, VMW_bootbank_uhci-usb-uhci_1.0-3vmw.650.0.0.4564106, VMW_bootbank_usb-storage-usb-storage_1.0-3vmw.650.0.0.4564106, VMW_bootbank_vmkplexer-vmkplexer_6.5.0-0.0.4564106, VMW_bootbank_xhci-xhci_1.0-3vmw.650.0.0.4564106, VMware_bootbank_emulex-esx-elxnetcli_11.1.28.0-0.0.4564106, VMware_bootbank_native-misc-drivers_6.5.0-0.0.4564106, VMware_bootbank_rste_2.0.2.0088-4vmw.650.0.0.4564106

After reboot, login to SSH and verify build number with vmware -v command.

vmware vsphere esxi version, vmware -v build version reboot bundle zip update esxcli ssh putty esxi

I can also verify the build number using on Esxi ui web client or vCenter server on summary page.

vmware esxi ui web client summary page hypervisor version build number update, esxcli upload file offline bundle esxi update

Useful Articles
VMWARE VSPHERE UPDATE MANAGER (VUM) - IMPORTING ESXI ISO AND CREATE UPGRADE BASELINE
VMWARE VSPHERE UPDATE MANAGER (VUM) - UPGRADE ESXI OS
VMWARE VCENTER 6.5 UPGRADATION ERROR
THERE WAS ERROR CONNECTING VMWARE VSPHERE UPDATE MANAGER [VCENTER:443] DATABASE TEMPORARILY UNAVAILABLE OR HAS NETWORK PROBLEMS

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